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Pen Making Supplies 24KT. CIGAR CUTTER KIT INSTRUCTIONS - PK-1073 Pen Making Supplies
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KIT FEATURES
• 24kt gold plated parts with epoxy coating
• Replaceable stainless steel cutter
• Easy to carry and cut cigar tips
• Spring action ejector button easily removes cigar waste
• Spare stainless steel cutter supplied
• Overall length: 3”
• Swivel key ring
REQUIRED ACCESSORIES
• 7mm mandrel
• 7MM drill bit - #PK-1173
• 7MM drill guide - #PK-1227 (optional)
• 7MM barrel trimmer #PK-1391 (optional)
• 7MM bushing set #PK-1259
• SUPER GLUE (SG-THICK)

Diagram A / Parts Layout

Preparing the Blank

  • Cut a 3/4” to 5/8” square blank to the length of the brass tube (add 1/16” for squaring off).
  • Drill a 7mm center hole lengthwise through the blank.
  • Spread glue over the brass tube. Insert it into the blank with a twisting motion to spread the glue evenly inside.
  • Center the tube lengthwise inside the blank.
  • When the glue dries, square the ends of the blank. Use a 7mm barrel trimmer or a universal pen blank squaring jig to take the wood down flush square to the brass tube.

Diagram B / Turning The Blanks

Turning the Blanks

  • Place 4-5, 7MM spacer bushings on the mandrel. Then the wood blank, and another bushing. Use additional bushings to fill up the space on the mandrel. Thread on the knurled lock nut.
  • Engage the tail stock with the live center snug into the mandrel shaft. Lock it in place (Do not over tighten, it may damage the mandrel).
  • Hand tighten the knurled lock nut to secure the blank from spinning on the shaft.
  • Turn the blank to the design of your choice. It is not necessary to turn the wood flush to meet the bushings diameter.
  • Be creative and design your own unique cigar punch profile.

Assembly

  • Line up parts according to Diagram ‘A’.
  • Place the disc over the non-threaded end of the coupler.
  • Press the coupler into the cutter end of the finished barrel.
  • Place the O-ring over the threads on the coupler.
  • Press the C-ring into the slot in the ejector shaft.
  • Insert the ejector shaft into the barrel, leaving the threaded end exposed.
  • Place the ejector guide over the threads on the shaft, and press into the barrel.

 

  • Slide the spring, closed- end first, over the thread on the shaft through the ejector guide.
  • Press the threaded end of the shaft halfway in, and grab the opposite end gently with a pair of pliers.
  • While holding end in the pliers, screw on the ejector cap hand tight compressing the spring.
  • Thread the cutter, hand tight, on the exposed coupler.
  • Insert the key ring into the hole in the swivel cap, and thread it onto the cutter assembly.
To operate the cigar punch, unscrew the swivel cap. With a clockwise twisting motion, cut into the cigar tip making a clean hole. Pull back the cutter then press the ejector cap to clean out the cigar waste inside. Close up the key chain, light up and enjoy!

Bushing

#PK-1259


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